Advantages Of Ultra-Thin Multi Wire Saw Machine
Dual Tension Control - Eliminating Wire Breakage
• We employ an industry-exclusive, patented dual-winding technology. This innovation is designed to resolve the pervasive industry challenge of wire breakage.
• Luxury Stone Models: Capable of processing high-hardness stone materials rated at Level 6–7.
• Premium Models: Capable of processing standard stone materials rated at Level 5–6.
• Result: Significantly reduces the probability of wire breakage, thereby ensuring uninterrupted processing continuity.
•Compatible with wire specifications ranging from 0.55 mm to 1 mm, catering to the diverse cost and precision requirements of different clients.
Core System: Inovance vs. Siemens
• Standard Configuration: Inovance System (High Cost-Effectiveness). Validated over many years in both domestic and international markets, this system boasts exceptional stability, with zero reported failures among our overseas clientele. As the leading brand in China's industrial automation sector, Inovance offers outstanding value for money.
• Premium Option: Siemens System. We offer the Siemens system as a high-end alternative. While it delivers top-tier performance, it comes at a higher cost; the price per unit is significantly higher than that of the Inovance system.
Structural Adaptation: Four-Column vs. Two-Column (Selection Based on Site Conditions)
We offer two structural configurations, allowing for flexible selection based on the client's facility:
• Four-Column Lifting Type: Compatible with traditional frame saw foundations. The direction of the trolley's travel is aligned with the machine's rotation axis, making it suitable for traditional factories with layout constraints.
• Two-Column Downward-Pressing Type: Facilitates easier maintenance. The direction of the trolley's travel is positioned at a 90-degree angle to the wire winding direction, offering greater flexibility in spatial layout.
Core Component Upgrade: Cast Rollers vs. Aluminum Rollers
Standard Configuration (Cast):
• The roller bases on all factory-shipped machines are constructed from cast materials. These cast components offer exceptional durability and high precision, serving as the foundation for stable and reliable operation.
Upgraded Configuration (Aluminum):
•All rollers utilized across all machine models have been upgraded to aluminum!
•Enhanced Performance: Cutting speed is increased by 30%, and linear speed is boosted by 20%.
•Reduced Energy Consumption: Power consumption is lowered by 10%–15%.
• Long-Term Benefits: Although the initial cost of aluminum is higher, in the long run, it significantly boosts operational efficiency and reduces electricity costs, thereby creating substantial long-term value for our customers.
The output is 15% more than gang saw and 20% more than traditional wire/rope saw.
Because Diameter Difference Means Yield Difference
|
HLMW-100/150 -- Diameter of diamond wire saw |
0.55mm |
|
Traditional -- Diameter of diamond wire/rope saw |
5.3 - 7.3mm |
|
Gang saw -- Thickness of belt saw with segments |
2.2 - 3.5mm |
Tense and steady thin wire cutting make surface flatness within +/- 0.3mm
Super Fine Multi Wire Saw Machine
* Output: 90 pcs/m for 1.08cm thick slabs
* Rate of Output: 98.2%
* Emission Reduction of Stone Powder: 90%
* More smooth surface cutted
Is the diamond wire of your machine easy to break?
No, not at all. It's the trouble of old generation machines.
Because of our upgraded patented maniacal structure and unique winding technology, the diamond wire will never break caused by stone.
If the diamond wire breaks unexpectedly due to other external forces, it can be repaired quickly and cutting can resume, depending on the location of the break.
Customer Spot
Why Choose Hualong Multi Wire Saws?
Technology
We hold the industry's sole patent for a dual-winding mechanism. This innovation effectively resolves the critical issue of wire breakage, enabling the cutting of even ultra-hard stone-a feat achievable even when utilizing fine diamond wires.
Control Systems
We primarily feature Inovance systems, renowned for their stable, reliable quality and-quite literally-zero-failure performance. For those seeking the ultimate in sophistication, a premium Siemens system option is also available.
Structural Design
For standard factory environments, we recommend our four-column machine model. However, if ease of maintenance and flexible access for repairs are your priorities, we suggest opting for the two-column model.
Performance
Our machines now feature aluminum guide rollers, resulting in a 30% increase in cutting speed and a 15% reduction in power consumption. This represents true cost reduction and efficiency enhancement.
The Hualong multiwire saw features an ultra-thin kerf design, with a kerf width of only 0.5–0.8 mm. Compared to the 5 mm kerf width of traditional gang saws, material loss is reduced by 83%, and the yield can be increased by 15%.
For example, when cutting 1 cubic meter of "Calamari" marble into slabs with a thickness of 1.8 cm:
• Traditional gang saws can cut 46 slabs
• Ours can cut 53 slabs
This means 7 more slabs (approximately 35 square meters), which results in an additional revenue of up to $3,000.
If the annual cutting volume is 10,000 square meters, using the same raw material, you can obtain an additional 15% value. This equipment is particularly suitable for processing high-grade stone.
• Material savings: The HLMW-100/150 consumes only 15 meters of diamond wire per square meter cut, costing approximately US$0.50.
• Low energy consumption: Power consumption is 40–45 kWh per hour, approximately 30% lower than the 80 kWh of traditional gang saws.
• Superior overall cost: The total cost of cutting per square meter, including labor, consumables, and electricity, is approximately US$1.50. Cutting efficiency is 2–3 times higher than traditional equipment, resulting in a more advantageous return on investment.
Traditional gang saws have a kerf width of approximately 2.5–3.5 mm, which leads to a 30% loss rate per ton of stone and high waste disposal costs.
The Hualong ultra - thin multi - wire saw can reduce waste by more than 90%, saving not only labor costs for cleaning but also reducing waste disposal and environmental protection expenses, achieving both economic and environmental benefits.
Choosing Hualong multi wire saw machine not only helps improve immediate profits, but also supports long-term cost control and efficiency growth, significantly promoting corporate economic benefits and sustainable development.
FAQ
Q: Pre-Sales Service
A: Solution Planning: Based on the customer's actual needs, we provide equipment selection recommendations and assist in designing factory layout and production line configuration to ensure the solution is more tailored to production needs.
Construction Guidance: We provide technical advice on factory construction, including the rational planning of infrastructure such as water, electricity, and foundations.
Q: Post-Sales Service
A: Process Management: From contract signing to equipment delivery, we monitor production progress and delivery status throughout the entire process to ensure smooth transitions between each step.
Problem Resolution: We provide timely communication and coordination to quickly resolve issues encountered during contract execution, ensuring smooth project progress.
Q: After-Sales Service
A: Installation and Commissioning: We arrange for professional technicians to install and commission the equipment, and provide operational training to ensure proficiency.
Quality Service: During the warranty period, if any equipment quality issues arise, we provide timely repair or replacement to ensure normal production.
Maintenance Support: We provide equipment maintenance reminders and remote technical support to help customers extend their equipment life.
Quick Response: We have a 24-hour multilingual service hotline to respond to emergencies at any time, ensuring uninterrupted production.
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